Sauce Packaging Machine With 37% Energy Saving

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NEWIDEAPACK has successfully developed a new type of sauce packaging machine, the model is ND-VFC 250 PA. This sauce packaging machine has been comprehensively tested, and its performance is more than 37% more energy efficient than the original sauce packaging machine. This is a great breakthrough, proving that the small and medium sauce packaging machine produced by Newideapack has once again become a top brand in the field of sauce packing machines.You may be wondering, how did NEWIDEAPACK achieve this major breakthrough? Don’t worry, we will tell you in detail in this article, the related problems we encountered during the development of the new sauce packaging machine and the methods used to solve the problems. At the end of the article, we also give you the details of this sauce packing machine for free.

So, Why NEWIDEAPACK need to develop a new type of sauce packaging machine?

Reason 1: The packaging speed of traditional sauce packaging machines is slow

The traditional sauce packaging machine generally consists of a sauce feeding system, sauce weighing system, packaging bag forming system (some prefabricated bag packaging does not need this system), sauce packaging system, packaging bag sealing system, and finished product offline packaging system, etc. In the process of sauce production, workers are required to supervise the normal operation of multiple systems, and there is often a problem of poor connection between various links.

Sauce packaging is different from general dry items to be packaged (such as salt and sugar), and once there is a packaging failure during the packaging process, there may be a large area of packaging leakage problems. So this has also become an important factor in the slow working speed of traditional sauce packaging machines.

Reason 2: The servo motor is running unstable

The servo motor is a very core running accessory in the packaging machine. It can adjust the working efficiency of the packaging machine by controlling the running speed. It converts the voltage signal into torque and rotational speed to drive the control object, so as to achieve precise position positioning.

However, in the packaging machine industry, the previous packaging machine manufacturers often only use cheap DC servo motors for economic benefits. This kind of servo motor can not run well and stably during the sauce packaging process

Reason 3: The diversification of sauce packaging puts forward new requirements for the function of packaging machines

Traditional sauce packaging is not very concerned about the style of the outer packaging, but now the situation has changed. Even the inner packaging of food needs to have richer packaging elements (although this is suspected of being over-packed). Consumers may prefer to see pictures, text, colors and other content on the food packaging bags. Food manufacturers also hope to use these contents to fix the impression of their brands in consumers’ minds.

In order to meet this development trend, our packaging machine has carried out a lot of functional iterations on the packaging machine. Abandoning the original single packaging function, a new design has been carried out in the aspects of packaging bag molding, brand information printing on the surface of the bag, zigzag easy tearing opening, and airtight sealing.

Now, I guess you are already very interested in our new model sauce packaging machine, can’t wait to see it, and wonder why it can save you 37% of energy loss, right? Here are a few of its important upgrades.

The shining point of the new sauce packaging machine: automatic sauce delivery system

We have adopted a fully automatic sauce delivery system to replace the previous manual delivery of sauces. The advantage of this is that it saves the cost of human resources and can ensure the food safety of the sauce itself. We all know that in the field of food packaging, each additional packaging process brings additional risk of food safety contamination.

Our automatic sauce feeding system adopts the vacuum feeding method and uses a vacuum suction pump to deliver sauce raw material to sauce weighing electronic scale. The whole process does not require manual operation, and it is only necessary to preset the relevant operation steps and corresponding parameters of the sauce packaging in the control panel.

The second bright spot of the new sauce packaging machine: the choice of electronic original accessories

NEWIDEAPACK packaging machine Ltd redefines the concept of products and brands, and no longer takes profit as the first core. We hope to gain the trust and support of customers with long-term and stable packaging machine quality. Therefore, when purchasing related electronic accessories for packaging machines, we basically use internationally renowned suppliers, such as MITSUBISHI ELECTRIC, OMRON, YASKAWA, SAMSUNG, etc.
In order to pack the sauce more accurately, we use the latest model of AC variable frequency servo motor, which has the following advantages:

  • Perfect PUL counting port can accept 100KHz pulse signal
  • The operation is very stable during acceleration and deceleration, and the motor noise is very small
  • Precise current and voltage limiting functions ensure the accuracy of the stop position, so as to ensure that the sauce can be accurately loaded into the packaging bag
  • Adopt DSP dedicated for high-speed motor control and dual-core processing technology, which greatly improves the response speed of the inverter of the packaging machine

The third shining point of the new sauce packaging machine: energy loss decreased by 37%

The reduction in energy loss is a comprehensive evaluation effect, and cannot be concluded as a statistical result of a single sauce package and a single run of a single model. Newideapack has counted a lot of laboratory data and the real production data of many customers who have purchased our latest model of sauce packaging machine. After a variety of scientific statistical methods, a relatively fair value of 37% has been obtained.

For the packaging machine industry, it is a great progress to be able to increase the energy loss rate by 37% during a single upgrade iteration of a product. This number represents the overall R&D and design capabilities, production and manufacturing capabilities of packaging machine manufacturers. In the sauce packaging machine industry, we can proudly say to all customers, please believe us, we have done it!

For the packaging machine industry, it is a great progress to be able to increase the energy loss rate by 37% during a single upgrade iteration of a product. This number represents the overall R&D and design capabilities, production and manufacturing capabilities of packaging machine manufacturers. In the sauce packaging machine industry, we can proudly say to all customers, please believe us, we have done it!

If you need a sauce packaging machine, if you are not satisfied with the existing packaging machine, if you want to reduce the energy consumption of your sauce packaging machine. Then please check the detailed information of our sauce packaging machine, or download its related technical data for free. Of course, you can also contact our professional technical engineers to answer all your questions.